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Synthetic Metalworking Fluids

ValCOOL Synthetic coolants are water-based technologies that contain no oil and no oil in water emulsions.  These synthetic solutions have extreme stability with best-in class sump life.  The line of ValCOOL synthetics consists of products built for machining cast iron all the way to products machining the strongest Inconel or titanium.  A segment of our synthetic products contain our grinding fluids which have excellent swarf settling properties to provide problem free efficient grinding.

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Characteristics

ValCOOL synthetic metalworking & machining fluids all contain a uniquely chosen spectrum of polymers that have different wetting and lubrication characteristics based on various temperatures. This assures that regardless of the metal being machined or the difficulty of the application cooling and lubrication at the contact zone will be optimized.

Why Shops Switch to Synthetic Metalworking Fluids

ValCOOL synthetic metalworking & machining fluids all contain a uniquely chosen spectrum of polymers that have different wetting and lubrication characteristics based on various temperatures. This assures that regardless of the metal being machined or the difficulty of the application cooling and lubrication at the contact zone will be optimized.

Synthetic metalworking fluids reject tramp oil instead of absorbing it, which eliminates the bacterial growth and odor problems that shorten sump life in emulsion-based systems. Most ValCOOL synthetic users run 6 to 12+ months between full sump changes.

ValCOOL synthetics use a polymer blend with wetting and lubrication characteristics that shift at different temperatures. The fluid self-adjusts to contact zone conditions, so a single product can cover surface grinding on cast iron and moderate-duty machining on Inconel without a chemistry compromise. For heavier machining where oil-based lubricity is needed, our semi-synthetic microsolubles fill that gap, VP 805P being the most widely used.

Synthetic Cutting Fluids by Metal Type

Cast Iron and Ferrous AlloysVP 920P — Synthetic cutting and grinding fluid with strong corrosion inhibition and fast swarf settling. Handles high-speed machining on carbon steels and alloy steels alongside cast iron grinding where fine particle loading destabilizes lesser fluids.

Aluminum and Non-Ferrous MetalsVP 950P — Formulated to prevent staining on aluminum, brass, and copper alloys. Provides the cooling performance needed for high-speed aluminum cutting without the residue or discoloration issues common with oil-containing fluids.

Carbide GrindingVP 940P — Contains a targeted inhibitor package that prevents cobalt leaching during carbide tool and insert grinding, keeping the tungsten carbide bond matrix intact.

Multi-Metal / Mixed SumpVP 990P — Gen III synthetic based on vegetable esters and non-borate corrosion inhibitors. Built for shops running ferrous and non-ferrous alloys (including titanium and Inconel) off the same central system.

Industries That Rely on Synthetic Metalworking Fluids

Automotive — High-volume aluminum operations (control arms, wheels, engine blocks) where stain-free parts and months-long sump life are baseline requirements.

Energy — Wind turbine gear grinding, FRAC block boring, and nuclear component machining, where long cycle times on expensive alloys demand fluid stability and corrosion protection.

Nuclear, Defense, and Firearms — Halogen-free, chemically clean fluid specifications are standard for nuclear parts. ValCOOL's synthetic line meets those requirements without performance trade-offs.

Tool and Die — Pattern shops and die makers grinding hardened steels and carbide tooling, where surface finish quality and cobalt leaching prevention are non-negotiable.

FAQs

Synthetics are the better fit when cooling performance and sump life matter more than raw lubricity. Grinding, light-to-moderate machining, and central systems serving multiple machines all favor synthetics. If you are running heavy-duty machining with aggressive chip loads on difficult alloys, a semi-synthetic like VP 805P will give you the oil-based lubricity that synthetics cannot match.

Synthetics are generally considered more operator-friendly than soluble oils because they contain no petroleum oil, which reduces the risk of dermatitis and misting. However, proper PPE, concentration control, and routine fluid maintenance are still required. Overconcentration is the most common cause of skin irritation with any water-based coolant.

No. Residual oil left in the sump, lines, and machine reservoir will contaminate the new synthetic charge and can cause foaming, reduced corrosion protection, and shortened fluid life. Always flush the system with a dedicated sump cleaner before filling with a synthetic product.

Services We Offer

ValCOOL’s metalworking laboratory is ready to serve our customers in the areas of field sample analysis, comparative analysis, and tribological efficiency tests. We support our partners with videoconferencing and onsite coolant training revolving around best practices with metalworking fluid management. Members of our team are often found in the field assisting with trial startups and optimizing the use of fluids to provide the lowest usage cost possible. ValCOOL wants to share our fluid expertise with the industry.”

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